: | Aug 22, 2006 |
. | Remove the engine cover. |
. | Evacuate the A/C system. |
. |
Raise and support the vehicle. |
. | Drain the cooling system. |
. | Remove the floor console. |
. | Remove both cowl side trim panels. |
. | Remove the driver side closing trim panel.
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. | Remove the passenger side closing trim panel.
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. | Release the door check strap from the A-pillar.
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. |
:
With assistance, release and support the door assembly.
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. | Release the electrical connector from the
A-Pillar.
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. | Remove the door.
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. | Remove the front seats. |
. | Release the transmission selector lever cable.
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. | Remove the transmission selector lever.
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. | Disconnect the steering column intermediate
shaft from the steering column.
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. | Disconnect 2 drain tubes from the heater
housing. ![]() |
. | Position the heater housing center ducts aside
for access. ![]() |
. | Remove 2 Torx bolts from the instrument panel
center bracket. ![]() |
. | Remove the instrument panel center speaker
grille.
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. | Remove the instrument panel upper section to
body bolt. ![]() |
. | Remove the plenum chamber panel. |
. | Remove the instrument panel carrier to bulkhead
Torx bolt. ![]() |
. | Disconnect both exhaust gas recirculation (EGR)
coolant cross-over pipe hoses.
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. | Remove the EGR coolant cross-over pipe.
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. |
Disconnect 2 heater hoses from the bulkhead.
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. | Release 2 A/C lines from the body.
|
. |
Release 2 A/C lines from the bulkhead.
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. | Remove the 2 adapter panels.
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. | Release the 3 ground cables from the driver side
lower A-pillar.
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. | Disconnect the 5 electrical connectors from the
driver side lower A-pillar. ![]() |
. | Release the 3 ground cables from the passenger
side lower A-pillar.
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. | Disconnect the 5 electrical connectors from the passenger side lower A-pillar. |
. | Disconnect the heater motor electrical
connector. ![]() |
. | Disconnect 2 central junction box (CJB)
electrical connectors. ![]() |
. | Disconnect 2 electrical connectors from the instrument panel center reinforcement. |
. | If installed, disconnect the instrument panel
center reinforcement fibre optic cables.
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. | Driver side: Remove the heater housing to bulkhead Torx bolt. |
. | Passenger side: Remove the heater housing to
bulkhead Torx bolt. ![]() |
. | With assistance, remove the instrument panel.
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. | With assistance, install the instrument panel.
|
. | Passenger side: Install the heater housing to bulkhead Torx bolt and tighten to 6 Nm (4 lb.ft). |
. | Driver side: Install the heater housing to bulkhead Torx bolt and tighten to 6 Nm (4 lb.ft). |
. | Connect the instrument panel center reinforcement fibre optic cables. |
. | Connect the instrument panel center reinforcement electrical connectors. |
. | Connect the CJB electrical connectors. |
. | Connect the heater motor electrical connector. |
. | Connect the electrical connectors to the passenger side lower A-pillar. |
. | Connect the ground cables to the passenger side
lower A-pillar.
|
. | Connect the electrical connectors to the driver side lower A-pillar. |
. | Connect the ground cables to the driver side
lower A-pillar.
|
. | Install the adapter panels.
|
. | Secure the A/C lines to the bulkhead.
|
. | Secure the A/C lines to the body.
|
. | Connect the bulkhead heater hoses. |
. | Install the EGR coolant cross-over pipe.
|
. | Install the instrument panel carrier to bulkhead Torx bolt and tighten to 25 Nm (18 lb.ft). |
. | Install the plenum chamber panel. |
. | Install the instrument panel upper section to body bolt and tighten to 10 Nm (7 lb.ft). |
. | Install the speaker grille.
|
. | Install the instrument panel center bracket Torx bolts and tighten to 25 Nm (18 lb.ft). |
. | Attach the heater housing center ducts. |
. | Connect the drain tubes to the heater housing. |
. | Connect the steering column intermediate shaft.
|
. | Install the transmission selector lever.
|
. | Attach the transmission selector lever cable.
|
. | Install the front seats. |
. | With assistance, install the door assembly.
|
. | Attach the door check strap to the 'A' pillar.
|
. | Install the driver side closing trim panel.
|
. | Install the passenger side closing trim panel.
|
. | Install the cowl side trim panels. |
. | Install the floor console. |
. | Refill the cooling system. |
. | Recharge the A/C system. |
. | Install the engine cover. |